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Introduction to Overall Equipment Effectiveness

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Do any of the following ring true for you, perhaps OEE is the answer.
  • Does your plant have capacity you are aware of but can’t tap into reliably?
  • Can performance be measured comparatively across all production areas?
  • Is there a bottleneck effecting the total plant performance?

When considering the efficiency of production resources one must consider at least machines, process and people. OEE (Overall Equipment Efficiency) is a powerful performance indictor that can be simply calculated based on Availability (Time), Performance (Speed) and Quality (Product Scrap).

OEE provides an easy to understand, single measurement of efficiency and is typically supported by tools that can assist with continuous improvement where required.

What is OEE?
OEE is an essential metric and basic methodology for manufacturers pursuing a 'lean' manufacturing strategy - that is ‘zero waste’ in their ‘value streams’.

OEE is simple and practical. It takes the most common and important sources of manufacturing productivity loss, places them into three primary categories and distils them into metrics that provide an excellent gauge for measuring where you are - and how you can improve! OEE isn’t enough for root cause analysis on its own but measures the effectiveness trend of improvement actions.

OEE is frequently used as a key metric in TPM (Total Productive Maintenance) and Lean Manufacturing programs giving you a consistent way to measure the effectiveness of TPM and other initiatives by providing an overall framework for measuring production efficiency.

OEE Factors
Analysis starts with Scheduled Time; the amount of time your site is open and available for equipment operation.

OEE Losses
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Moving toward manufacturing sustainability

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By Greg Gorbach, ARC Advisory Group -- Plant Engineering, 3/1/2009 7:00:00 AM

We are nearing the tipping point where global awareness of the climate problem finally shifts to global action. To avoid severe environmental and human consequences, society must limit the increase in global mean surface temperature while conserving available resources. This will require a shift to a climate-driven, resource-efficient, low-emissions economy.

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To Invest, or not to Invest - that is the question!

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The Poet

With the uncertainty of market demand in the current economic climate the prevailing wisdom appears to be “hang on to your cash and wait and see”. Yet today how many manufacturers can say their plant is running at the maximum of its potential, what SAP has coined "the perfect plant"? Are the gremlins truly gone forever and has the pot of gold been found? What will have the most positive impact on the bottom line over the next six months?

  • Invest in programs to minimise production efficiency losses (we all know they exist
  • Accept the cost of lower efficiency in the favour of cash in the bank
Many international companies are investing in their future today with the strategy that when the market turns they will have a competitive edge and be in the best position to meet the consumer demand.
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Suitability of MES for Packaging / Bottling lines

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Introduction
MES products have developed in order to address the very real problems faced by discrete manufacturers. There are however cases where MES solutions are used outside their sweet-spot. In food and beverage plants, packaging and bottling lines are in many cases the throughput constraint, is MES what is required to achieve the goal of increased production performance? Read more...  


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