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Your Good ideas turned to Business Solutions

Software solutions promoting sharpness and clarity in vision.

Today's manufacturing and mining businesses are high paced complex environments. Breakdowns occur, maintenance and production needs to be balanced and narrowing margins demand focus on reducing the unit cost of production.

Many approaches such as Lean, 6 Sigma have been adopted but fail to reach full potential due to the lack of accurate information and visibility of the production process; traceability, utility costs, and maintenance and labour costs, asset utilisation are just some of the challenges faced. With the right information complexity can be turned to clarity and resources can be directed to drive meaningful improvements resulting in significant reduction in the production costs that eat into your profits. While reducing manufacturing costs automation also introduces risks to safety and productivity. The recent King III commission report highlights the need for IT Governance and in automated manufacturing business this extends to devices and software used on the plant floor.

AcuSYS and our partners are focused on providing value priced solutions that through software and services help business address these challenges.

 

 TrakSYS-logo

button_traksysReal-time Operations and Performance Management
International Leader - Providing accurate production visibility supporting Continuous Improvement.

 versiondog

button_versiondogVersion Control Management for Automation Solutions
Improves safety and reduces unexpected Production losses.

  Win911Logo

button_toolsSMS & Email Alarm notification. Direct Connect for, Rockwell, Wonderware and GE SCADA Products.

 

TrakSYS™ - Real-Time tool for WCM at Fiat Powertrain

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FiatPowerTranWCM (World-Class Manufacturing) methodology is being used by all Fiat Group companies that have manufacturing production processes. This methodology has been identified as key in efforts to achieve sustainability and enhancing competitiveness.

Based on the most competitive aspects of the Toyota Production System and through benchmarking production systems in Europe, the WCM focused Fiat Group on the main concepts of Total Industrial Engineering (TIE), Total Quality Control (TQC), Total Productive Maintenance (TPM) and Just in Time (JIT).

The WCM program as adopted in factories is achieving important results including typical performance efficiency in equipment, reducing waste, increasing customer service level and also in the way of working in the factory and ergonomic quality in the workplace. In addition this program boosts innovation, changes through involvement, contribution and creativity from all.

Continue to Full Story...

 

Cents and Sensibility - Why A Weak Rand Is Unlikely To Help South African Manufacturing

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SA Manufacturing ProductionThe South African manufacturing sector has been  in a state of decline for more than a decade (Dube, Hausmann and Rodrik, 2007).  Whilst it is  arguable that the decline is structural in nature, recently it has become  popular to appeal to policy makers to intervene in foreign exchange markets to bring about a weakening in the Rand against the currencies of South Africa’s major trading partners.  It is argued by these advocates of ‘Rand weakness’ that a depreciation in the Rand will provide relief to the domestic manufacturing sector which has been under acute pressure since 2008.

An examination of the data that captures the  relationship between the performance of the manufacturing sector and movements in the Rand over the last three decades reveals a result that runs contrary to conventional wisdom and the arguments of mainstream economic textbooks.  Specifically, the evidence in  the South African economy shows no explanatory relationship between a depreciating Rand and growth in the manufacturing sector.

By focusing on promoting productivity, and sharing gains in productivity, South African manufacturers will establish a source of sustained competitive gains, whilst labour will establish a sustainable source of income growth.  In time, the ‘weak Rand’ advocates will be surprised to find that this world of higher productivity and higher incomes correlates with a stronger Rand, greater global competitiveness of South African firms and higher standards of living for South Africans generally.

Extract from article by Dr Adrian Saville (Chief Investment Officer - Cannon Asset Managers)
See full article with charts and statistics published on Moneyweb

(Full Article)

 

A Ten Step Method To Continuous Improvement

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traksys-stackeddurationExtract from article on "The Quality Guru"

There are ten steps to undertaking continual improvement:
1. Determine current performance.
2. Establish a need to improve.
3. Obtain commitment and define the improvement objective.
4. Organize the diagnostic resources.
5. Carry out research and analysis to discover the cause of current performance.
6. Define and test solutions that will accomplish the improvement objective.
7. Produce improvement plans which specify how and by whom the changes will be implemented.
8. Identify and overcome any resistance to the change.
9. Implement the change.
10. Put in place controls to hold new levels of performance, and repeat step one.

For full article please read here


There are a few challenges presented to manufacturers by this article not least of which is accuratley capturing the information needed to determine current performance, diagnose the problem and finally monitor the improvement to prevent slipping back. The TrakSYS tool can be rapidley implemented without significant engineering effort to acheive these objectives by providing;

i) Accurate information of all time losses on the production line (automatic capture of losses duration including short stops).

ii) Providing graphical analysis that allows understanding of the root cause of losses (or at least point to the problem)

iii) Provides KPI's that allow continous monitoring of performance and gains acheived.

 
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